Global Fuel Quality Ingenuity

Diesel fuel filtration, diesel fuel engines, diesel algae, diesel fuel, diesel fuel conditioner, diesel fuel filters

Automated Diesel Fuel Filtration Systems

AXI Programmable, Automated Diesel Fuel Filtration Systems remove water and sediment, eliminate microbial contamination and stabilize your diesel fuel, providing:

•    Optimal Diesel Fuel Quality at All Times
•    Safe & Reliable Emergency Power for Mission Critical Equipment
•    Peak Engine Performance and Uptime for Emergency Power Systems

The STS 6000 and STS 7000 Series are self contained, stand-alone and fully automated systems that optimize diesel fuel quality, guaranteeing the integrity of your stored diesel fuel.

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STS-7030-Cluster

The STS 7030 is equipped with a UL508A Touch-Screen Controller with Modbus, TCP/IP, LAN and Internet connectivity for more intuitive system setup and monitoring from remote locations, E-mail and SMS Maintenance Alerts, Maintenance Alert Log File and On-screen Help. For safe operation, the Touch-Screen Controller triggers automatic alarms and shuts down the pump when filters need service; a leak is detected; high separator water level, high filter vacuum, or high pump pressure occurs; or when the fuel flow is out of range. In addition to the features of the industry standard STS-6000 Series, the STS 7030 includes Multiple-tank Functionality.

Flow Rates 30 gpm (113.5 l/m)
Primary Filter / Water Separator 1, 5, 10 or 30 micron particulate or coalescing
Secondary Filter / Water Block 1, 5, 10 or 25 micron particulate
or Water Block
Fuel Conditioner LG-X 4000
Smart Filtration Controller HMI PLC Controller with Touch Screen and remote monitoring
Pump Internal Gear Pump
Power Requirements 208-230V / 60Hz 20 A or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 2" NPT - Out 1.5" NPT
Weatherproof Cabinet NEMA 12,13,4 in Powder Coat or Stainless
Dim. (H x W x D) 56" x 72" x 17" (142 x 183 x 43 cm)
Weight ≈688 lbs (312kg)

AXI STS Systems stabilize fuel and keep tanks clean, preventing costly periodic tank cleaning or the need to replace out-of-spec diesel or bio-fuel.

STS-7010-Speccluster

The STS 7010 is equipped with a UL508A Touch-Screen Controller with Modbus, TCP/IP, LAN and Internet connectivity for more intuitive system setup and monitoring from remote locations, E-mail and SMS Maintenance Alerts, Maintenance Alert Log File and On-screen Help. For safe operation, the Touch-Screen Controller triggers automatic alarms and shuts down the pump when filters need service; a leak is detected; high separator water level, high filter vacuum, or high pump pressure occurs; or when the fuel flow is out of range. In addition to the features of the industry standard STS-6000 Series, the STS 7010 includes Multiple-tank Functionality.

Flow Rates 10 gpm (37.8 l/m)
Primary Filter / Water Separator 10 or 30 micron particulate or 60 micron SS screen
Secondary Filter / Water Block 1, 3, 10 or 25 micron Fine Filter
3 or 10 micron Water Block
Fuel Conditioner LG-X 3000
Smart Filtration Controller HMI PLC Controller with Touch Screen and remote monitoring
Pump Internal Gear Pump
Power Requirements 110V / 60Hz 20 A or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 1" NPT - Out 1" NPT
Weatherproof Cabinet NEMA 12,13,4 in Powder Coat or Stainless
Dim. (H x W x D) 37" x 60" x 12" (94 x 152 x 30 cm)
Weight ≈400 lbs (181kg)

AXI STS Systems stabilize fuel and keep tanks clean, preventing costly periodic tank cleaning or the need to replace out-of-spec diesel or bio-fuel.

STS-7004-specluster-Highlight

The STS 7004 is equipped with a UL508A Touch-Screen Controller with Modbus, TCP/IP, LAN and Internet connectivity for more intuitive system setup and monitoring from remote locations, E-mail and SMS Maintenance Alerts, Maintenance Alert Log File and On-screen Help. For safe operation, the Touch-Screen Controller triggers automatic alarms and shuts down the pump when filters need service; a leak is detected; high separator water level, high filter vacuum, or high pump pressure occurs; or when the fuel flow is out of range. In addition to the features of the industry standard STS-6000 Series, the STS 7004 includes Multiple-tank Functionality.

Flow Rates 4 gpm (3.78 l/m)
Primary Filter / Water Separator 10 or 30 micron particulate or 60 micron SS screen
Secondary Filter / Water Block 1, 3, 10 or 25 micron Fine Filter
3 or 10 micron Water Block
Fuel Conditioner LG-X 1500
Smart Filtration Controller HMI PLC Controller with Touch Screen and remote monitoring
Pump Internal Gear Pump
Power Requirements 110V / 60Hz or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 3/4" NPT - Out 3/4" NPT
Weatherproof Cabinet NEMA 12,13,4 in Powder Coat or Stainless
Dim. (H x W x D) 36" x 36" x 12" (91 x 91 x 30 cm)
Weight ≈200 lbs (91kg)

AXI STS Systems stabilize fuel and keep tanks clean, preventing costly periodic tank cleaning or the need to replace out-of-spec diesel or bio-fuel.

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Fuel Optimization and Fuel Conditioning - STS 6000-30GPM

The STS-6000-30GPM high capacity automated Fuel Optimization & Maintenance System is functionally similar to the 10GPM systems. It is designed for much higher flow rates and larger contaminant holding capacity. The gear pump is protected by a large capacity strainer with magnetic insert. After passing through the fuel conditioner, the fuel is processed by a primary fine filter with water sensor alarm and a coalescing filter. The SFC with BMS integration, monitors and controls the system’s operating and alarm features.

Flow Rates 30 gpm (114 l/m)
Primary Filter / Water Separator 1, 5, 10 or 25 Micron
Secondary Filter / Water Block 1, 5, 10 or 25 Micron
Fuel Conditioner LG-X 4000
Controller SFC-30G
Pump
Internal Gear Pump
Power Requirements
208-230V / 60Hz 20 Amp or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 2" NPT - Out 1.5" NPT
Weatherproof Cabinet NEMA 12, 13, 4 in Powder Coat or Stainless
Dim. (H x W x D) 56" x 72" x 17" (142 x 183 x 43 cm)
Weight ≈688 lbs (312kg)

In addition to the STS-6000 Series of standard Automated Filtration Systems, AXI works with clients, OEM’s and A&E firms to customize systems to their specifications in design, automation and filtration capabilities, including coalescing elements, B100 and particulate filtration to 1 micron or finer

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Fuel Optimization and Fuel Conditioning - STS 6000-10GPM-2T

The STS 6000-10GPM-2T is a 10GPM system designed and automated to service two tanks with one STS system. The “2T” is equipped with an SFC-55 controller which has two three-way motorized ball valves to switch between tanks and uses high and low tank level sensors to prevent overfilling.

Flow Rates 10 gpm (38 l/m)
Primary Filter / Water Separator 10 or 30 Micron - 60 Micron Stainless Screen
Secondary Filter / Water Block 3, 10 or 25 Micron Water Block
Fuel Conditioner LG-X 3000
Controller SFC-10G
Pump
Internal Gear Pump
Power Requirements
110V / 60Hz 20 Amp or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 1" NPT - Out 1" NPT
Weatherproof Cabinet NEMA 12, 13, 4 in Powder Coat or Stainless
Dim. (H x W x D) 37" x 82" x 12" (94 x 208 x 30 cm)
Weight ≈400 lbs (180kg)

In most applications, the installation of two separate STS-6000-10GPM systems is more economical and safer because of simplicity of plumbing and wiring, while two systems provide extra redundancy.

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Fuel Optimization and Fuel Conditioning - STS 6000-10GPM

The STS-6000-10GPM is a four-stage programmable, automated Fuel Optimization & Maintenance System with the same features as the 4GPM-S. The 10GPM systems have a higher flow rate and a larger contaminant holding capacity.

Flow Rates 10 gpm (38 l/m)
Primary Filter / Water Separator 10 or 30 Micron - 60 Micron Stainless Screen
Secondary Filter / Water Block 10 Micron Fine Filter or 3 Micron Water Block
Fuel Conditioner LG-X 3000
Controller SFC-10G
Pump Internal Gear Pump
Power Requirements 110V / 60Hz 20 Amp or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 1" NPT - Out 1" NPT
Weatherproof Cabinet NEMA 12, 13, 4 in Powder Coat or Stainless
Dim. (H x W x D) 37" x 60" x 12" (94 x 152 x 30 cm)
Weight ≈400 lbs (180kg)
submittals
sts-6000-4gpm-1m-speccluster

The STS 6000-4GPM-1M is a four-stage programmable, automated Fuel Optimization & Maintenance System. The 4GPM-1M is equipped with a Separ primary filter/water separator and a water-in-fuel alarm module connected to the SFC-50 Smart Filtration Controller. Depending on its application, the primary filter/separator uses either an SS strainer or a coalescing fine filter cartridge.

Flow Rates 4 gpm (15 l/m)
Primary Filter / Water Separator 10 or 30 Micron
Secondary Filter / Water Block 1 or 10 Micron Fine Filter or 3 Micron Water Block
Fuel Conditioner LG-X 1500
Controller SFC-4G
Pump
Internal Gear Pump
Power Requirements
110V / 60Hz or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 3/4" NPT - Out 3/4" NPT
Weatherproof Cabinet NEMA 12, 13, 4 in Powder Coat or Stainless
Dim. (H x W x D) 36" x 36" x 12" (91 x 91 x 30 cm)
Weight ≈200 lbs (91kg)
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Fuel Optimization and Fuel Conditioning - STS 6000-4GPM

The STS 6000-4GPM is a four-stage programmable, automated Fuel Optimization & Maintenance System equipped with an SFC-50 Smart Filtration Controller. The system control panel is mounted outside the enclosure so monitoring and alarm lights are easily visible. The 4GPM systems are equipped with a WB Water Block/Fine Filter to absorb water and completely dry fuel.

Flow Rates 4 gpm (15 l/m)
Primary Filter / Water Separator 80 Mesh Strainer, 10 or 15 Micron
Secondary Filter / Water Block
10 Micron Fine Filter or 3 Micron Water Block
Fuel Conditioner LG-X 1500
Controller SFC-4G
Pump
Internal Gear Pump
Power Requirements
110V / 60Hz or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 3/4" NPT - Out 3/4" NPT
Weatherproof Cabinet NEMA 12, 13, 4 in Powder Coat or Stainless
Dim. (H x W x D) 36" x 36" x 12" (91 x 91 x 30 cm)
Weight ≈200 lbs (91kg)
submittals
Fuel Optimization and Fuel Conditioning - STS 6000-SX

The STS 6000-SX is equipped with an external alarm beacon. As with all STS-6000 systems, the SX is equipped with the SFC-50 Smart Filtration Controller which uses color-coded system status and performance indicator lights. The SFC-50 will automatically shut down the system when pump vacuum or discharge pressure is too high, when a filter requires service, water needs to be drained or a leak is detected.

Flow Rates 150 gph (550 l/h)
Primary Filter / Water Separator 10, 30 micron or SS 60 micron strainer
Fuel Conditioner LG-X 500
Smart Filtration Controller SFC-50 SMART Filtration Controller
Pump Internal Gear Pump
Power Requirements 110V / 60Hz or 230V / 50Hz - 15 Amp
Plumbing Stainless Steel
Port Size In 3/4" NPT - Out 1/2" NPT
Weatherproof Cabinet NEMA 12,13,4 in Powder Coat or Stainless
Dim. (H x W x D) 35" x 24" x 10" (89 x 61 x 26 cm)
Weight ≈135 lbs (60kg)

AXI STS Systems stabilize fuel and keep tanks clean, preventing costly periodic tank cleaning or the need to replace out-of-spec diesel or bio-fuel.

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Fuel Optimization and Fuel Conditioning - AXI offers custom engineered solutions for your specific application

Click on the image above for more
information about our custom
designed engineering solutions.

This automated Algae-X Fuel Oil Conditioning System is custom engineered to decontaminate and condition all fuel for a Power Plant equipped with GE Turbines.

It is a continuous duty, fully automated system that provides optimal quality fuel with < 50 ppm at < 5 micron of contaminant and < 200 ppm of water. The skid is equipped with two filter vessels each containing five filter and coalescer elements.

The water separated from the supplied fuel oil is collected and automatically drained. Its control panel with all the safety and alarm functions is directly wired into the plant’s Building Management System to be monitored and managed from the plant’s control room.

Series Custom Design
Flow Rates ~86 gpm (325  l/m)
Port Size 3" Flanged
Power 230V / 50Hz
Weight ~4500 lbs (2000 kg)
Dim. (H x W x D) 2 x 1.7 x 2.2m
Filter / Water Separator
5 micron

linkspecsheet

"Algae" in diesel fuel refers to the organic debris, sometimes called sluge or mud, that naturally forms in the bottom of fuel tanks, representing about 90% of all contaminants found in fuels and oil. This "algae" causes a range of engine problems including:

  • fuel injector damage
  • clogged filters
  • engine shut-down
  • loss of power
  • poor fuel economy
  • excessive smoke
  • toxic fumes
  • loss of reliability

 

If you're experiencing any of these problems, there are a variety of solutions available.

Find the right solution for you:

Fuel Additives
Automated Fuel Filtration Systems for Storage Tanks for Power Generation

Fuel Polishing Systems for Commercial & Recreational Marine, Telecom and Stand-Alone Systems

ALGAE-X In-Line Fuel Conditioners for Heavy Equipment, Trucking, Mining and Transit

Mobile Tank Cleaners for occasional use and service providers

See also: AXI Helpful Articles
To diagnose the problem, call for a FREE Consultation, toll free 1-877-425-4239 or click below to E-mail a Regional Sales Manager in your area.

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International Inquiries

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